
The Head Form Pattern
How To Assemble The Head Form
What You’ll Need
-
The Head Form Pattern (click here to buy PDF in A4 or Letter Format)
-
Computer and printer (with lots of ink)
-
210gsm paper card (about 8 sheets)
-
Very sharp scissors
-
Sharp cutting blade
-
Cutting mat
-
Lots of 3/8” tape (10mm) … I used Scotch 3M brand tape
-
Ruler
-
A couple of hours
Just like the Miyumi dress form pattern, this is not an easy project. It’s going to take skill, patience and a whole lot of time. You need to cut accurately down the center of the line and tape accurately. If you’re slightly out on your cutting then the length of the curves will change and the pattern pieces may not line up. You’ll very quickly see if you’re out as I’ve added arrows .... these are your life line so use them … if they don’t match perfectly then it’s probably because you haven’t cut absolutely perfectly down the center of the line. I can’t stress this enough.
I don’t recommend using cheap tape as it will also lack the holding power you’ll need. Likewise tape wider than 3/8“ (10mm) can affect how the pattern pieces curve and also not sit flat. I like to use lots small bite sized lengths around 25mm to 30mm long each as they’re the most manageable on all the curves … you could use longer pieces on the long straighter sections.
The pattern includes all the pattern pieces you need to create a head form for all the (female) crown sizes, 54cm to 62cm in 1cm increments. It's a complete package. Once the head form is assembled, papier mache will be applied to the inside of the form. The completed hard form can then be sanded and lacquered.
This project takes time and skill and is recommended for experienced crafters only ...
Difficulty: difficult
Skill level: moderate
Copyright Note: this pattern and it's instructions are intended for home use only. Using this pattern to produce head forms or modifying it for resale or any other commercial use is strictly prohibited. It is intended for use as a pattern making or display aid. This pattern is not to be shared with others. One pattern is for use by one person. By purchasing this pattern you are agreeing to these copyright terms.
Step One
The same rules that applied to making the Miyumi dress form apply to the head form ... you really need to cut accurately, and use lots of small sections of tape. The notch lines are there to help you asses where to place pieces and will indicate when you haven't cut all that well. Every pattern piece is labelled with either a number or letter and has guides which tell you to which piece is is to be joined to. The pieces are also labelled as left or right .... if they don't have a left or right label that means they sit on the center line. It's all relatively intuitive ... or at least I think it is!
Start by cutting out pattern pieces 1 through 3, both sides (image 1). Apply a narrow line of tape to the top edge of piece 1 ... I actually halved the width of my tape with a cutting blade to 5mm as there's some pretty tight curves and I don't want to cover the entire face with too much tape at this stage (image 2). When joining piece 2 to piece 1, I started at the center notch and then worked my way to each end. Then applied the narrower tape to the top edge of piece 2 (image 3).
Image 1



Image 2
Image 3


Image 4
Image 5
Again when you apply piece 3, start at the center notch and work your way to each end (image 4). All three pattern pieces should end at a nice neat corner. To hold them in place and prevent movement later it's a good idea to apply a little tape to the inside at each end (image 5).




Image 6
Image 7
Image 8
Image 9
Cut out the left and right sides of pattern piece 4 and tape together at the center front (image 6). Apply the right side assembly to pattern piece 4 starting in the middle again and working your way to either end (image 7) ... repeat for the left side. Fold over the tape at the center to lock it into place (image8) ... this stops the very thin section from moving when you apply the lips.
Cut out pattern pieces A through to E and apply tape to the top outer edge of pieces B through E (image 9)



Image 10